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About Jack LoomsWhat is a jack loom?A weaving instructor I met a few years ago said, "In the 70's we had jack fever." I remember those years when purchasing a loom seemed to automatically mean a jack loom. Weaving had become very popular, and new weaving shops opened up everywhere. They wanted to sell inexpensive looms, and many new loom makers went into business making table looms and small jack looms. When they wanted to make larger looms, they simply made their looms wider. Beginners liked the idea of the lower price and smaller size. Many of these looms were very small and not very deep, making weaving on them sometimes difficult. Small shallow looms are not as easy to weave on and beginners may find they have problems with poor selvages and an uneven beat. Portability is an advantage of a jack loom. Jack looms are good for taking to workshops, designing and experimenting. They work very well if you are weaving narrow warps, short warps, balanced weaves, open setts and smooth warps. " ...They are best for experimenting, demonstrations, teaching, designing." S.A. Zielinski vol. 2, p.15 But when you ask a jack loom to weave a combination of more difficult weaving tasks such as a close sett the full width of your loom, or a tight weave with a sticky warp, or an unbalanced weave on more than four shafts, you will encounter varying degrees of difficulty with your loom. "Tying up a jack loom is very quick and easy." Deborah Chandler p.26 "Single tie-up (jack-type) are easy to set up and adjust, but hard to operate." S.A. Zielinski vol. 2, p.15 There are some things you can do to adjust your jack loom and make it work better, but you also need to learn what kinds of weaving you should avoid. To do this you need to understand how a jack loom works. Understanding how a jack loom worksA jack loom is sometimes called a single tie loom, as only some of the shafts are tied to a treadle. This simplifies the tie-up, but causes problems in the weaving. The resting shafts which are not tied to the treadle and cannot be controlled by the weaver. They must be heavy to stay down against the pull of the warp. A jack is the part of the loom which is attached on a pivot and is used to raise a shaft. There are usually two jacks for each shaft. When you press on a treadle, the jack pivots, one end going down and the other up, raising a shaft. Shafts only move up and so a jack loom is sometimes called a rising shed loom. Jacks can be placed under the shafts pushing them up, or can be above the shafts on a castle pulling them up. Retaining the castle makes a better loom, but having the jacks under the shafts allows the loom to be made without a castle, making the loom much shorter and lighter weight. The disadvantage of the jacks being under the shafts is that the shafts need a structure to hold them. Often the shafts move in groves in a shaft frame. Ties from treadles to lamms need to be perfectly vertical, keeping the shaft frames moving in the exactly correct manner, for the system to work. This system can collect dust and needs to be cleaned and lubricated. Hanging shafts avoids this problem and hanging them eliminate any extra friction from such a shaft frame. Workshop looms, made for folding and transporting to workshops are jack looms. Although these small looms have limitations, they are portable and are designed for learning. Styles come and go, and when the jack looms were designed, modern meant low and compact. Today we are more accepting of the advantages of a castle. In her 1961 book, Harriet Tidball wrote: "The handsomest of all looms is the push-up jack loom with no superstructure. With four or six harnesses this loom is one of the most satisfactory, but for a loom with eight, ten or more harnesses, there should be overhead jacks." Tidball p.8 "Present day loom builders, with few exceptions, make the harness motions an integral part of the loom frame and so deny the weaver the facility of changing easily the type of harness motion according to the nature of the job...Unfortunately, this does not usually permit modification except by a complete rebuilding of the loom frame." Fannin p.80 Shafts are held down on jack looms by their own weight. This weight comes from the shaft frame, metal bars and metal heddles. The manufacturer of your loom has planned on their weight when designing the loom. Each loom manufacturer needs to decide how heavy to make the shafts. If they are too heavy, the weaver will find it difficult to raise them, especially when a treadle is tied to more than 2 shafts. If the shafts are too light, the resting shafts will not stay down when a shed is made, since the warp threads, when tensioned will be pulling them up. This can be complicated by the weight of the treadles, pulling on the lamms and causing the shafts to move up. This is especially true if many treadles are tied to one lamm as in unbalanced multiharness weaves. Often the shafts need varying amounts of weight when an unbalanced weave is tied up. "This kind of shed can be very large or smaller depending on the pressure there is on the warp threads and how many threads we have. For example, it will be easier to have a nice shed with a 36" loom with 20 threads per inch than with a 60" loom with 40 threads per inch. Here you have to understand that we may have to raise half of the threads; so the more threads and tension you have the more difficult it will be to raise them." Francois Brassard www home page "Unless you are strictly interested in fairly light-weight multi-shaft weaves, you should not get a jack loom for your only loom. It is not as versatile as the other two types. It is unsuitable for rug weaving and many tightly packed weft-faced weaves, and light-weight jack looms are undesirable for close warp-faced weaving." Rachel Brown p.120 "These looms should be used only when the cost of equipment is of primary importance because a double-tie-up loom although more expensive is much more satisfactory, and if necessary it can be used as a single-tie-up." S.A. Zielinski vol.2 p.13 "A loom is a piece of equipment designed to facilitate the textile process. There is little pleasure and no profit in trying to weave on a loom that will not do its share of the work willingly, accurately and easily." Mary Atwater p.30 The noise made by a jack loom comes mainly from a jack loom which does not have a castle. The shafts make noise when they fall onto the jack box, as the shaft frame and its metal heddles shake as they hit. There usually is some cushioning foam here to muffle the noise. The lower beater also makes noise when it lands on the upright on its return. This also can have rubber bumpers to help soften the noise. Sometimes other family members are more aware of this noise than the weaver. "The large number of moving parts contributes significantly to a high noise factor.... the noise simply must be accepted as a part of the mechanism." Fannin p.83 " The noise of harnesses returning to their resting position can be quite an item if you do not have a loom room away from the rest of the household." Thorpe p.16 To make weaving on your jack loom successful, learn which weaves are difficult for your loom to weave and how you can adjust problem sheds. Weaves which are difficult for a jack loom to accomplishIf your loom is large, wide, or has heavy shafts, most fabrics can be woven with little difficulty, although more pressure is required to do the treadling than is required on other types of looms. If you do not weave the full width of the loom or you do not have many threads per inch, you will be more successful. You will have more problems on a shallow loom (one which is less than 40" deep). The most troublesome things to weave on a jack loom are tapestries, rugs, warp faced and weft faced weaves, fuzzy warps and close setts such as with doubleweave. You may also have trouble with unbalanced weaves such as summer and winter and other multiharness weaves where many warp threads are threaded on one harness and many treadles are tied to this lamm. There are a number of things you can try to help alleviate problems when weaving these, but the jack loom is not the best choice for weaving some of them. Part of the problem is that the weaver only controls the top of the shed when pressing the treadle. The rest of the warp is on the bottom of the shed and it is unaffected by the foot pressing on the treadle. So, threads that stick together are a problem as the treadle will not separate a sticky shed. Jack loom weavers have been known to push shafts down with their hands and this should not be necessary. The bottom of the shed is often looser than the top of the shed. Tightening the tension to attempt to get more tension on the bottom of the shed means the top of the shed is tighter making the shed smaller. But the bottom of the shed is still looser than the top. Add to this heavy shafts, and the treadling is tiring. And having to press so hard on the treadles can mean you will be uncomfortable on your bench. These more difficult warps may require some adjustments to your loom. "Right away you can see that a warp of extreme tension may not be stretched on this type of loom - making it unsuitable for tight weft-faced weaving, especially rugs. Besides this limitation, there is the fact that the rising action of any harness (or harnesses) does not force the opposite action of other harnesses..... For this reason a close-set warp for warp faced weaving may tend to lift all the harnesses when one is raised.... The loom is, however, superlative for light weight multiharness weaving....I suspect the jack loom is losing its popularity somewhat to the ancient counterbalance loom and counter marche loom." Rachel Brown p.120 "A very tightly stretched non-resilient warp (such as for rugs) can cause the shafts to float.....adversely affecting the shed. Additional weights can be added....but unfortunately... that weight also must be lifted.....In general, the action of a jack shed is lighter in a loom which lifts the shafts from above than in a loom which pushes them up.... however, both are considerably heavier than a counterbalanced or counter marche shed, a serious consideration...." Constance LaLena p.31 On rug weaving: "Because a highly tensioned and often inelastic warp is being used, it is far easier to obtain a given depth of shed with a system that raises some shafts and lowers others than with one that only raises shafts. In the former, the shafts have only to move two inches above or below the normal warp line to give a four inch shed; in the latter, they have to move four inches above the line. In other words, a counterbalanced or countermarch loom is very suitable. When at rest, the shafts of a jack loom are so positioned that the heald eyes are below the line from breast to back beam. To keep them in this position, when a highly tensioned warp is being used, they have to be specially weighted. Otherwise they will rise and decrease the depth of the shed." Peter Collingwood p.52-53 Treadling on a jack loom does not control the size of the shed as it does on counterbalance and countermarch looms. So when you need a larger shed, you must loosen the tension on the warp. But a looser tension may not be what you need. A warp which tends to be sticky needs a tight tension, so some adjustments will be needed. Creating a smooth weaving rhythmRhythm in weaving which comes from smooth, even, fast weaving, can be achieved with most looms with practice. But the loom must have clear sheds, a tight tension and easy treadling. This is best done with a one shuttle weave and by tying up the treadles so that you alternate feet while treadling. Several characteristics of a jack loom must be considered when you want to weave with a good rhythm. One is that the shuttle race might be in the way. Placing the shuttle on the race and throwing it along the race can be awkward and difficult to adjust to. But if you take the shuttle race off, you may have to weight the shafts to get a tighter tension on the bottom of the shed to support the shuttle. This makes the treadling heavier and that also affects your rhythm. Treadling a shed which has more than two shafts tied to it, or one with heavy weighted shafts, can be tiring as more weight needs to be lifted. It might be better to have lighter shafts and to weight them only if more weight is needed. But light weight shafts can affect your weaving rhythm too, as sometimes light weight shafts fall too slowly. This is because they are not tied to the treadle used to make the next shed. They fall only because of their own weight. The following quotes will give you an idea of what others can achieve with a good rhythm. It is easier to do this on a counterbalance or countermarch loom and with a simple weave structure. The size of the weft thread will make a difference in the amount of yardage woven. "He must be able to weave on a narrow warp (12 to 20") plain tabby at a speed of 60 picks per minute. Check it with your watch. If the loom refuses to work that fast, don't buy it.... anybody can weave 2 yards per hour." S. A. Zielinski vol.2 p.9 At 20 wefts per inch, this would be one yard in 12 minutes. That is a fast pace most weavers could do only for a short time. It is possible to do it, but only if the loom is easy to treadle. "...it would not be unreasonable for a skilled weaver to be able to maintain a sustained rate of 1500 picks per hour over the length of the warp including time to advance the warp, wind shuttle bobbins, and make any necessary repairs in the weaving" Constance LaLena p.30 At 20 wefts per inch, this would be 75" or just over two yards per hour. This is another weaver who has a lot of experience and I am sure she could easily do this. So, give it a try. Get a timer and see if you can develop a rhythm which will make you more productive. But with the heavier treadling on a jack loom, and especially if you are weaving wide, do give yourself frequent breaks and don't expect this kind of efficiency. "Among all hand looms the single tie-up jack-type is the most universal....If built for narrow warps it is not too heavy in operation. But it is a hopeless proposition when economy of time and effort come into consideration. If it is (universal) the weight of heddle frames must be such as to meet all emergencies, which means much too heavy for ordinary weaving." S.A. Zielinski vol.2 p.11 Achieving a larger shed, better selvages, avoiding warp skips and preventing broken warp threads.These are common weaving problems with small looms. The simplest way to get a large shed on a jack loom is to loosen the tension, but that can create poor selvages. Tightening the tension makes the shed small and causes warp skips. "Because of the position of the closed shed below the warp line, there is a tendency for the shafts to "float" or hang suspended on a tight warp. Such a condition is the major cause for warp skips when a tight warp is woven with this shedding motion." Fannin p.80 To understand this problem, note that the shafts on a jack loom need to be resting several inches below the breast beam. When a shaft is raised, it must rise to a height which is the same distance above the breast beam. The tension must be kept loose in order to keep the resting shafts down, and this makes it hard to throw a shuttle. This gives the shuttle the opportunity to catch threads on the wrong side of the shuttle, causing skips and floats in the weaving. It also results in poor distribution of the weft and poor selvages. Wide warps exaggerate the problem. It is also difficult to weave weftfaced weaves as every other warp thread is loose. To make the tension tighter, improve selvages and to keep the shafts from rising, you will need to weight the shafts, or use some other method to adjust your loom. To achieve better selvages, you can weight your selvage threads with a weight attached between the back beam and the warp beam. The selvage threads should be beamed with the rest of the warp to keep it in place. The weight makes the selvage threads tighter than the rest of the warp. If this tighter thread makes the shafts rise, then take these threads out of the heddles and use it as a floating selvage. Having to deal with a floating selvage is better than You may have heard that jack looms are harder on warp threads and cause more broken ends. Resting shafts hold the warp threads down with the metal heddles. As warp threads are raised, they loosen as they reach the center of the shed. Then they tighten again as they reach the top of the shed. The constant loosening and tightening of the warp threads creates a snapping of the warp, which can cause some stress. On a jack loom, when a warp is not treadled, it is at maximum tension. This can cause extra stress on the threads. When you are not weaving you should loosen the tension on the warp as there is added stress at the point where the threads are held in the metal heddles. And when you are weaving, advance the warp frequently to change the position of the metal heddles on the warp. If broken threads occur at the selvages, use a temple. On counterbalance looms, the warp is traveling straight back to the back beam. When a shed is made, there is no snapping action; it just gets a little tighter. And to make a shed, the threads only move half the distance that they move on a jack loom. Loose tension on the bottom of the shed does not support a shuttle very well, so the shuttle can easily fall through the warp threads. Because of this, a shuttle race is added to the beater of a jack loom to hold the shuttle. This can interrupt weaving rhythm as the shuttle needs to be placed on the shuttle race and the shuttle race can get in the way of your hand. Counterbalance and countermarch looms do not have shuttle races unless they have fly shuttles. This is because the bottom of the shed is very tight. The list of adjustments will give you some ways to solve these problems. Don't blame yourself for your weaving problems, but rather, try to find a solution for your loom. Adjustments you can make to your jack loomWhen you start weaving, look for ways to adjust your loom to achieve clear sheds and easy treadling. Weave a couple inches, put on a temple (stretcher) to maintain the width, and adjust the tension to get a good separation of the warp threads. Open a shed and feel the tension on the top of the shed. Then feel the bottom of the shed. The tension should be the same. If it is looser on the bottom of the shed, you may need to try some adjustments to your loom. The following suggestions will be helpful when you are weaving difficult warps. Try them in the order given, until you have a clear shed, sufficient tension and easy treadling. Note: These suggestions are for jack looms. If you have a counterbalance or countermarch these adjustments are not necessary. For more information, read Types of Looms
The suggestions above are to be tried only after you know that you have put your loom together properly and that all parts are in good working order. Metal parts should not be dirty or rusty, the frame must be securely assembled square and tight, set up on a flat floor and all the wooden parts are smooth. Warps must always be centered; extra heddles if left on the shafts must be divided equally so that there is the same number of heddles on each side of the shaft. Heddles need to be put on properly, and use no more than 10 metal heddles per inch per shaft. For more than this, Texsolv heddles are recommended. Warp tension must be the same all across the warp. Contact the loom maker if you think there are problems with the loom. Most companies supply replacement parts even for discontinued looms. A word about benchesWhen you weave on a jack loom you will need to put more pressure on treadles. And when you are raising many shafts or many warp threads, you tire more quickly, and are less comfortable on your bench. Make sure the bench is the right height for you. Read Comfort at the Loom. Try padding your bench and make sure to place the bench as close to the loom as possible so that you are sitting on it and not teetering on it. If your bench is not close enough, you will be off balance as you are trying to press down on the treadles and you will not be in a good position for weaving. You should also tie up the treadles at a good height for you. Learn to make yourself comfortable during all phases of weaving. "A bench seat that is part of the loom and stretches its full width is preferable to a separate stool." Peter Collingwood p.52-53 Bibliography:
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